VFBATTERY REPORT

Cell & Pack Manufacturing

Pages 40–68 (29 pages)

Battery Report 2023, page 49: Cell & Pack Manufacturing
Text on page 49

Cell & Pack Manufacturing

Typical Layout Of Li-Ion Manufacturing Plant cathode-conductive; binder ISO-8

Annual capacity: 1GWh Plant area: 15425m2 Total Cost: $117M

Electrode Coating

Battery failure

Shipping $5M

Battery Pack Assembly & Testing

Module Assembly

Electrode Slitting

Calendaring

0=no effect; 5=very important

Dry room (dew point)

Temperature

Charge-Retention Testing Hi-Temp Aging

Vacuum Drying 300m2 $1.6M

Final Cell Sealing

ISO-7

Separator; cell case; tabs; electrolyte

Formation Cycling $30M

Material Handling $1.5M

Cell Stacking/Winding $4M

ISO-7

ISO-7

Enclosed Cell in Container

Enclosed Cell in Container

Electrolyte Filling & Cell Sealing

Clean Room Class

Dry Room | $20M

Outdoor Dry Room Air Processing Equipment

ISO-7

Source: ETN, RWTH-VDMA

ISO-8

ISO-7

Cell & Scrap Recycling

ISO

Solvent Evaporation

Control Laboratory

purchased materials Effect on cycle life, performance

Solvent Recovery

anode-conductive; binder

manufacturing

module manufacturing

Electrode Coating

Electrode Mixing

cell assembly manufacturing

ISO-7

ISO-8

Legend purchased materials electrode

ISO-7

ISO-7

ISO-7

ISO-7

Electrode Mixing

Receiving $3.6M

Typical Layout Of Li-Ion Manufacturing Plant

Extracted from the PDF; charts and images may read imperfectly.

Page 49 · 10/29