VFBATTERY REPORT

Cell Design and Materials: Li-Ion

Pages 297–359 (63 pages)

Battery Report 2025, page 308: Cell Design and Materials: Li-Ion
Text on page 308

Nickel Cobalt Aluminum NCA Basic Information NCA SWOT ANALYSIS

Strengths

Weaknesses

Opportunities

Threats

Properties and Performance: High energy density with excellent rate capability Long calendar life due to presence of Aluminum Structural Stability: No manganese leaching Mature production processes Strong recycling capability with recycling methods achieving high recovery rates

Cost: High cost due to higher Ni content Safety: Thermal stability concerns, particularly at high temperatures due to high Ni content Capacity FadeHigh Ni content causes susceptibility to loss of oxygen and capacity fade Complex Manufacturing Process: Cation mixing, difficulty in ensuring even distribution of Aluminum in cathode

Source: Agus Purwanto et al 2018 Mater. Res. Express 5 122001

Use Cases: Fast charging capabilities for consumer electronics and EVs, High power applications like power tools, forklift, e-trucks, ESS Production Process: Innovations in production and doping/coating will reduce cost and increase stability

Safer Alternatives: LFP offers lower cost, safer chemistry Regulations & Supply Chain Volatility: Co makes NCA expensive and prone to high price variability Geopolitical Instability: Trade restrictions, export controls in nations can affect material flow

Nickel Cobalt Aluminum NCA Continues to be a prominent technology in electric vehicles and portable electronics. Development progress: Shifting to ultra high Ni content to optimize energy density, rate capability and thermal stability. Leading companies: Panasonic and Sumitomo have played key roles in advancing and popularizing NCA batteries across diverse applications including Tesla vehicles. In addition, Samsung SDI, POSCO Future M, BASF SE and EcoPro have emerged as key suppliers in recent years. Primary use: EV applications, with power tools, e-bikes, and portable electronics making up the rest.

Extracted from the PDF; charts and images may read imperfectly.

Page 308 · 12/63